Metallurgical Investigation – Automotive Brake Pad Backplate

Prototype Design & Testing of a 3D Camera Housing for Extreme High-Temperature Environments

REQUIREMENT

The client was concerned by the possible presence of an oxide layer on the surface of an automotive brake pad backplate material. This may affect the adhesion of the friction material to the plates during service.

PROJECT ACTIVITIES

A metallurgical investigation involving Light optical microscopy (LOM) and scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS) was carried out.

FINDINGS

The investigation determined that not all of the surface oxide had been removed during the pickling and shotblasting processes.

  • The scale remaining on the surface of the backplate was found to be less than 10 microns thick and well adhered to the plate surface.
  • The scale was predominately the oxide phase, fayalite identified by the silicon content found within the scale.
  • Some areas of magnetite and haematite were noted. This may affect the adhesion of friction material to the plates during service.

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